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eco-friendly cd replication and packaging
cd manufacturing with test discs
DVD Manufacturing CD Manufacturing Mini CD & Mini DVD Recordables Contact Us Art Department

Recycled Content CD Jackets, Wallets & Folders, with CD Replication

Fiberboard (Fibreboard) CD Jacket (wallet folder), with slot pocket and tube pocket.
Recycled Content CD Jacket, Matte Lamination, Glued-In Booklet

Recycled Paper stock is neary indistinguishable from regular paper stock in appearance. The more the recycled content, the softer the feel. Our standard stock is 20-30% recycled content, and our special eco-friendly (Truly Eco we call it) is 70-80% recycled content with a very high post consumer waste content. Recycled can be ordered in coated or uncoated stock to suit your art. Uncoated paper is very matte and absorbant, while coated paper is better for fine print and vibrant colors. Fiberboard is another great option, containing unbleached end of chain material.

Folders do not use any plastic. the disc can be held in a pocket, or with a foam hub. We also offer a 100% recycled paper tray (compressed paper with a cork hub!) and foam trays. Pockets can be in a variety of styles, including tube, slit (slot), thumbhole, wide moon, or diagonal literature pockets. Jackets can be 2 panels (mini jacket or mini LP) on up to 10 or 12 panels or more. Multi-disc titles can easily be accommodated by adding pockets or hubs. Booklets are easily added - choose recycled stock if desired. These are custom manufactured - we can make your package any way you like!

We can also make these packages with plastic trays, recycled or new- see Mid height Eco Digipak and Tall Eco-Digipaks. See also our Reco Jackets.

Fun options:
Die cut windows, slipcases, booklets, tube pockets, slot pockets, eco-friendly fiberboard, recycled paper stock, custom folds like a cross or plus or book-fold, finishing options such as embossing, spot UV plus matte lamination and reverse printing, metallic inks and hot foil stamping

You'll notice lots of photos on our site(s)- and that's a good thing to see when you're shopping! We've been in business for a long time and can show you the most impressive and creative titles you've ever seen.You can tell they are Megalodon projects. We did create a new site, but also retained our older sites by popular demand. Here's a quick map to some links you may like to browse yourself, or feel free to email or call us for a personal touch:

Quote Request Forms, CD Site: Quote Request Forms, DVD Site: Main Site: Featured Titles and Styles Main Site, CD or DVDs, Shop by Disc Packaging:

CDs in Tall Jackets

CDs in Tall Jackets, Recycled Stock

DVDs in Tall Jackets

DVDs in Tall Jackets, Recycled Stock

 

Special Printing Effects Slideshow

Eco-Friendly Titles Slideshow
Tall cd and dvd jackets- 4panel

Tall cd and dvd jackets- 6panel
CDs in Foam Hub Jackets DVDs in Foam Hub Jackets Whimsical Style Projects Jackets, Sleeves, LPS, and Mailers

Especially for Mini Discs, 3inch jackets with foam hubs
Recycled Stock CD Jackets Recycled Stock DVD Jackets Distressed Scrapbook, Eco with Soy Inks - Molly

Vintage Style Slideshow
Eco- Friendly cd and dvd jackets

Special Paper Stocks
Fiberboard CD Jackets

CDs in Tall Fiberboard Jackets

Fiberboard DVD Jackets

DVDs in Tall Fiberboard Jackets



Fiberboard jacket, Foam Hub, Spot White- MagicMama
Fiberboard cd and dvd jackets, midheight and tall
cds with Multi Disc jacket sets dvds with Multi Disc jacket sets TED Slipcase set, 8 disc volume set MultiDisc Packaging
2 Disc Sets
3 Disc Sets
4 or 5 Disc Sets
6 to 8 Disc Sets
cd pop up pak jackets dvd pop up pak jackets Custom Disc Packaging Pop Up Pak Jackets for cds and dvds
cd mini jackets with wide spine dvd mini jackets with wide spine Retro Style LPs and Disc Packaging

LP Swing Pocket, OriaBlue

LP Style Jacket, Secret Chiefs
2pp Jacket Covers

LP Style Albums, 2pp and 4pp, wide spine

Vinyl Disc Printing
  Photo Gallery- DVD Packaging Examples Featured Title Photo Gallery

Shop by Styles Photo Gallery

Industry Photo Gallery

Megalodon Home Page Photo Gallery

Eco Friendly Titles Gallery
                                                 

CD Replication with Recycled Content CD Jackets - Build a Package

Instructions: To build your package, choose quantity, disc, packaging, and assembly. Your final product can be modified to add extra discs, customized with special printing effects, modify packaging style, add booklets, etc. Feel free to use Project Notes below for clarification or if you get stuck.
Eco-friendly paper stock options for all printed items

Quantity

1000 (minimum order)

20,000

2,000,000

2000

50,000

3,000,000

3000

100,000

5000

500,000

Other

10,000

1,000,000

Disc (manufacturing & 5C offset printing)

One Disc:
12 cm CD (Pressed)
12 cm Clear Substrate CD
12 cm CDR (Recordable)
8cm Mini CD

Multi-Disc Set
Discs: Multi-Disc Set

Type of Disc(s):

Please specify type of disc(s) and number of each type you need in each set.
Some Examples:

1 CD / 1 DVD-9,
7 CD titles,
1 mini CD & 1 mini DVD

Disc Manufacturing
Includes the manufacturing / data replication / pressing of discs from your supplied master.
Disc Types

Pressed discs- injection molding, (i.e., substrate is poured out into mold), metal layer with data is formed with metal stamper (made from glass master made from client master). 12cm discs are standard size discs, full data size.

Clear Substrate Discs - uses a mini disc mask with clear substrate out to the edges. Data Size will be small (190MB), physical size the same as a standard full size cd. (SeeClear Substrate CD)

Recordable Discs - made with a special recordable layer substrate. Has no data but comes with printing. Ready to burn. Use for special needs such as frequently changing data (note - more expensive than pressed).

Mini Discs - 8cm discs, (8cm / Mini Disc site.)

Disc Printing
Up to 5-color offset from your art file (film production included). If you're not familiar with this, 5C is full color (many replicators allow only 3 in the price) and Offset Printing is the highest quality (gorgeous picture discs, almost always an extra charge - it's free here, part of our way of making sure these are WOW discs.)
Proof discs
Provided (pressed & printed) for your approval. We set up the press and manufacture & print your proof disc. It is the only way to make absolutely certain that it's perfect. We'll send to you for approval.

+

Films - disc and packaging

Films, Disc & packaging

included

Films
We produce film for your project to ensure the highest possible quality printing on disc & packaging.

+

Proof Set

Proof Set

included

Proof Set
Printed test disc with data for you to test, and a color matchprint to check packaging art. Proof Set is FedEx'd to you. No need to return, it just needs your approval.

+

Packaging (4c printing)

Packaging: 2pp Minijacket variations

2pp Minijackets

2pp Mailers

2pp Minijacket with 1/8" spine
Packaging: 4pp Jacket variations

4pp Folders

4pp Mailers

4pp jacket with Foam Hub
Packaging: 6pp Jacket variations
6pp Folders

6pp Mailers

6pp jacket with Foam Hub
Packaging: 8pp Jacket variations

8pp Folders

8pp Mailers

8pp jacket with Foam Hub
Packaging:
Other
Other Folder Type Product, such as Extra Wide Panels, Tall Panels, More Panels, etc. Use Project Notes below.

+

Choose Your Paper Stock

Paper
Standard Coated
Recycled
Fiberboard
Special Paper Stock

+

Assembly

Insertion of disc & shrinkwrap.
Insertion of disc & NO shrinkwrap.

=

Final Product

This is your Package, final product (discs & packaging & assembly) ready to be shipped. You may want to modify it, or work on the schedule
Modify / Customize your Package

There are many modifications that can be made. Pocket styles & designs are easily modified, often without charges. Special printing effects can also be added.

Work on Rush Schedule

Standard schedule is 2-3 weeks proofing / production. Rush schedules are available, without charges. We'll need to know dates.

Distribution Details

Do you need address stickers, barcodes (complimentary) or distribution help?

Finished - Jump to Submit Request

OK! I'm done for now and just need the production costs please!

Finishing Touches and Modifications

Designs are easily modified -- we manufacture printed packaging from scratch, so it's easy! If you don't see a variation that fits your needs, it's not because we can't do it - we've just run out of room on the web page! Feel free to click one of these items below, and/or use the project notes box to describe your project needs.

Choose the thumbhole style you prefer... Changing thumbhole style has no effect on the price

Pocket Thumbhole
Standard

Pocket Thumbhole
Deep

Pocket Thumbhole
Half-Moon

Pocket Thumbhole
Wide

Pocket Thumbhole
Hourglass

Pocket Thumbhole
None
Choose the Disc or Literature attachment style you prefer...

Disc Slot
Literature Slot
Business Card Slot

Literature Pocket
Diagonal

Foam Hub
(Attach disc without pockets or trays)

Glued-in
Booklet
Choose type of printed insert you need...

2pp Insert

4pp Folder

8pp and Larger Stapled Booklet
(show no. panels below)

Roll-Up Booklet
(show no. panels below)

Accordion Booklet
(show no. panels below)

Gatefold Booklet
(show no. panels below)
Number of panels in the booklet/insert:
Note: A panel is one printed face. A simple card would be 2 panel (2pp)
Colors: 4C/1C 4C/4C
Choose any other features here...

Mailer Zipper
Single Use

Reusable
Mailer Closure
Velcro Closure Tear-Off Postcard

Slipcase
Top Loading Tube

Slipcase
Side Loading Tube

Slipcase
Side Loading Box

Slipcase
Side Loading Box
with Thumbholes

Diecut Window in slipcase

Finishes:
Varnish
Spot UV / Spot Gloss

Finishes:
Varnish
Matte Finish

Finishes:
Varnish
High Gloss Lamination

Reverse Printing

Prints on the back of the paper stock, an alternative to the standard look of white inner spines or interiors of pockets


Lined Spines

Even better than reverse printing, this puts full quality printing on some or all inside spines.


Finishes:
Special and Metallic Inks

Finishes:
Hot Foil Stamping
gold, silver, etc.

Finishes:
Embossing
(raised / relief)

Work on Rush Schedule

Master Ready Date
I can upload master
Art Ready Date
I can upload art
In-Hand Need Date Is there a backup date at an alternate address?
Proofing Needs

Distribution Details

Do you have a distribution partner preference that you'd like us to include and drop ship cds to?
Yes - this one:

Or if you prefer to handle that later after the quote, you certainly can - just know that this is available

We offer a large number of distribution partners (over ten).

Go to our distribution page and see if any of them are right for your project. They vary from audio to film titles, some help take orders and do the fulfillment, some let you take the orders and do shipping, some help with promotion to major sources, and some help with financing (independent films for example).

We can drop ship to them or cover inclusion fees for you.

Do you have a bulk mailing permit and want us to drop off at post office?
Yes: USPS-A Guide to Mailing
Do you need dress labels or stickers or envelopes?
Yes:

Submit Your Quote Request

 Name:

Project
Notes

 Phone:

 email:

Company:

Fax:

* required fields (Note: We do not sell or share contact info.)

How did you hear about us?

Search Engine :

keyword or phrase:
Found web site surfing or by links:

Saw manufacturing info or byline on product

Referral from another client

Word of mouth

Advertising

Other:
"Send Quote Request" will get the ordering process started by sending an email to us. We'll be in touch with you, either by phone or email, to get details, shipping, and schedule squared away.
 

CD and DVD Replication Product Sheets

Parent Company Info

CD Manufacturing, DVD Manufacturing , USB Flash Memory Video Card Mailer - multimedia manufacturing by Megalodon
Custom packaging, media manufacturing cd dvd usb video
Specializing in Custom CD DVD Packaging including CD DVD Digi Book Printing
Please note- replication, duplication, manufacturing are used interchangeably on our site,
all discs are pressed (glass mastered, data & printed) , unless noted as a special recordable product.

       
Special Printing Effects- Foil, Emboss, Deboss, Spot Gloss
Custom Die Packaging
Special Paper Stocks- Uncoated Matte, Recycled, Fiberboard
CD DVD Digi Book Packaging
CD DVD Digipaks
CD LPs Book Binding
Vintage LP Style Jackets
Chipboard Boxes
MultiDisc Set Packaging
USB Manufacturing

Memory Flash Cards


Video Mailers

Clear Substrate Discs
Eco-Friendly Custom Digipak Packaging with Paper Trays

Recycled Digipaks

Fiberboard Digipaks
What is it like to work with megalodon?
Ask our clients, we're a different kind of company.
   

Browse by Photo
Pressed CD Site
(replication, duplication, manufacturing)
Pressed DVD Site
(replication, duplication, manufacturing)
   
CD & DVD Examples & Photos

Browse by Product....

Online Product
Sheets
Bulk CD Replication
Unique- Clear Substrate CDs
Multiple CD Sets

CDs in Plastic Cases
CDs in Jewelcases
Slipcase Sets with Jewelcases
CDs in DVD Cases
Slipcase Sets with DVD Cases
CDs in Clear DVD Cases
X-RAY Cases (even the insert is clear!)
Multi CDs Slipcase Sets

CDs with Custom Digipak Packaging (4C Folders with Clear Trays)
5inch Midheight Packaging:
CDs in Midheight Digipaks
Eco-Friendly Fiberboard Digipaks
Recycled Content Digipaks
7inch Tall Packaging:
CDs in Tall Digipaks
Eco-Friendly Fiberboard Digipaks
Recycled Content Tall Digipaks
Tall Totally Clear Digipaks
Multi-CD Sets in Digipaks

CDs with Jackets, Folders, and Wallets (with pocket & foam hub options)
5inch Midheight Packaging:
CDs in Minijackets
CDs in Mini LPs
CDs in Jackets
Recycled Content Hub Jackets
CDs in Recycled Content Jackets
Eco-Friendly Fiberboard Jackets
CDs in Self Mailers
CDs in Wide (Postcard) Mailers
Unique- CDs in 3D PopUp Paks
7inch Tall Packaging:
CD in Tall Jackets
CDs in Recycled Tall Jackets
CD Greeting Cards & Envelopes
Multi-CD Jacket Sets

CDs with Boxes, Portfolios, etc
CDs in Software Product Boxes
CDs in Retail Hangtags
CDs in Literature Portfolios
CDs in Snapper Boxes
See Also Slipcases, above.
Bulk DVD Replication
Unique- Clear Substrate DVD
Multi Title DVD Sets

DVDs in Plastic Cases
DVDs in Jewelcases
Midheight Slipcase Sets with Jewelcases
DVDs in DVD Movie Cases
Slipcase Sets with DVD Cases
DVDs in Clear & Frosted DVD Cases
X-RAY Cases (even the insert is clear!)
Multi DVDs in Slipcase Sets

DVDs with Custom Digipak Packaging (4C Folders with Clear Trays)
5inch Midheight DVD Packaging:
DVDs with MidHeight Trays
Recycled Content Digipaks
Eco Friendly Digipaks
7inch Tall DVD Packaging:
DVDs with Tall Digipaks
Eco-Friendly Fiberboard Digipaks
Recycled Content Tall Digipaks
Totally Clear Digipaks
Multi DVD Title Digipak Packaging

DVDs with Jacket Packaging
5inch Midheight DVD Packaging:
DVDs in Minijackets
DVDs in Mini LP / Promo Trailers
DVDs in Jackets & Wallets
Recycled Content Jackets
Eco Friendly Fiberboard Jackets
DVDs in Self Mailers
DVDs in Wide (Postcard) Jackets
Unique- DVDs in Pop-Up-Paks
7inch Tall DVD Packaging:
DVDs in Tall Jackets
Eco-Friendly Fiberboard Jackets
DVDs in Recycled Content Jackets
DVDs in Tall Recycled Jackets
DVD Greeting Cards & Envelopes
DVDs in Multi-Disc Jacket Sets

DVDs with Boxes, Portfolios, etc
DVDs in Software Product Boxes
DVDs in Literature Portfolios
DVDs in Hangtag Retail Packaging
DVDs in Snapper Packs
Special Disc Greeting Cards and Envelopes

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